04 · MANUFACTURING

Manufacturing

Production line training for welding, machining, process control, and specialized manufacturing. Each module replicates client-specific machinery and workflows. Built with manufacturing engineers and quality managers.

DOMAIN
NOTE

Manufacturing simulators are available in screen-based and VR configurations depending on the process. Hardware controls replicate real workshop equipment. All environments customizable to your production floor, machinery models, and quality standards. Developed in partnership with manufacturing companies to ensure every process step, tool selection, and quality checkpoint matches real production workflows.

RKTS Welding Simulator

RKTS Welding Simulator

ScreenVR Add-onHardware

Multi-process welding simulator covering MIG, TIG, stick, and gas welding. Real-time feedback on torch angle, travel speed, work distance, and weld pool behavior. Certification-ready assessment aligned with AWS, ISO, and ASME standards.

  • MIG, TIG, stick, and gas welding processes
  • Real-time torch angle and speed feedback
  • Weld pool behavior and penetration visualization
  • Multiple joint configurations: butt, fillet, lap, T-joint
  • Material thickness and alloy variation
  • AWS/ISO/ASME certification assessment mode
  • Defect detection: porosity, undercut, spatter, distortion
RKTS Brazing Simulator

RKTS Brazing Simulator

ScreenVR Add-onHardware

Brazing technique trainer with torch control, joint preparation, filler material application, and quality inspection. Covers multiple brazing methods for HVAC, plumbing, and industrial applications.

  • Torch angle, distance, and heat zone control
  • Filler material flow and capillary action simulation
  • Joint preparation and cleaning procedures
  • Multiple base metal and filler combinations
  • Quality inspection with go/no-go criteria
  • Temperature gradient visualization
  • HVAC and industrial application scenarios
RKTS Forming Machine Simulator

RKTS Forming Machine Simulator

ScreenVR Add-onHardware

Metal forming and press operation simulator covering machine setup, die installation, operation control, and safety interlocks. Validated with press operators and tooling engineers.

  • Press brake and stamping press configurations
  • Die setup, alignment, and changeover procedures
  • Tonnage monitoring and overload protection
  • Safety interlock and light curtain systems
  • Part quality inspection and measurement
  • Stroke rate optimization
  • Tooling wear detection and maintenance alerts
RKTS CNC Machine Simulator

RKTS CNC Machine Simulator

ScreenVR Add-onHardware

CNC lathe and milling machine simulator with G-code programming, tool path visualization, collision detection, and part quality measurement. Supports Fanuc, Siemens, and Haas controller interfaces.

  • G-code and M-code programming environment
  • 3D tool path visualization and simulation
  • Collision detection and avoidance
  • Tool selection, offset, and compensation
  • Multiple controller interfaces: Fanuc, Siemens, Haas
  • Part measurement and tolerance verification
  • Production cycle time optimization
RKTS Tyre Industry Simulator

RKTS Tyre Industry Simulator

VR

VR-based tyre manufacturing process training covering tyre building, curing, and mixing operations. Step-by-step guided workflows with safety checkpoints. Developed with tyre manufacturing plant engineers.

  • Tyre building machine operation training
  • Rubber mixing and compound preparation
  • Curing press operation and parameters
  • Component assembly sequence and alignment
  • Quality inspection and defect identification
  • Safety protocols for high-temperature processes
  • Material handling and chemical safety
RKTS DCS Simulator

RKTS DCS Simulator

VRMR

Distributive Control System training in VR and Mixed Reality. Covers process control panel operation, alarm management, system startup/shutdown, and abnormal situation handling for chemical, refinery, and power plant operations.

  • DCS panel layout and navigation
  • Process variable monitoring and control
  • Alarm management and prioritization
  • System startup and shutdown sequences
  • Abnormal situation handling and troubleshooting
  • P&ID diagram interpretation
  • Shift handover and log documentation
RKTS Gas Meter Manufacturing

RKTS Gas Meter Manufacturing

VR

VR training for gas meter manufacturing processes — assembly, calibration, testing, and quality assurance. Each step validated against production specifications and regulatory requirements.

  • Component assembly sequence training
  • Calibration procedure and tool usage
  • Pressure testing and leak detection
  • Quality assurance checkpoint workflow
  • Regulatory compliance documentation
  • Defect identification and rejection criteria
  • Production line efficiency metrics
RKTS Machine Assembly & Servicing

RKTS Machine Assembly & Servicing

VR

Universal VR module for any machine assembly and servicing. Step-by-step guided disassembly, component replacement, and reassembly. Configurable for any industrial machine model with client-specific parts and procedures.

  • Any machine model configuration
  • Exploded view and component identification
  • Step-by-step guided assembly/disassembly
  • Torque specifications and fastener management
  • Lubrication points and maintenance schedules
  • Safety lockout procedures during service
  • Service record documentation and sign-off
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